Motive Power PGO manuals

Motive power PGO Service Manual (95 pages)

Brand: Motive-power | Category: Scooters | Size: 5.68 MB |

English

Table of contents

PREFACE

1

Contents

2

Engine number

4

國產機器腳踏車規格表

5

Body / Engine

8

1-6 Service tools

9

(3) Trouble of hot start

13

1) PCODE List

24

Set screws

25

Set screw

26

1) Gear oil

31

2) Engine oil filter

31

3) Engine oil

32

3) Air filter

33

5) Auxiliary water tank

33

6) Spark plug

34

7) Front lamp

34

9) Brake system

36

Change of a front brake pad

37

Pin fixing a

38

10) Valve clearance

40

11) Check / adjust timing

41

13) Tire & wheel

42

14) Suspension system

42

15) Steering lever system

43

Lubrication System

44

Removal and disassembly

50

Cylinder head

51

Cylinder head gasket

51

2 dowel pins

51

Compact end down

52

Disassemble the cylinder

54

Apply engine oil

56

V Belt Driver

57

 Right crankcase cover

59

 Engine oil filter

61

Crankcase

62

 Method (1)

64

 Method (2)

65

Final drive gear

66

Intake pressure sensor

70

Temperature sensor

71

NTC thermistor

71

Fig. 11-4.1, Lambda sensor

72

Cooling system diagram

79

System maintenance

80

 Regular maintenance

80

 Major maintenance

80

Change coolant

81

Water tank / fan

83

Thermostat

84

Water pump

85

 Check the cooling system

86

Notices for operation:

88

Fault diagnosis

88

Chassis

92

Motive power PGO Specifications (97 pages)

Brand: Motive-power | Category: Scooters | Size: 11.22 MB |

English

Table of contents

PREFACE

1

CONTENTS

2

SPECIFICATIONS

4

2. Service information:

6

(1) The operation notice:

7

(2) TORQUE VALUE

8

Standard torque values:

9

(3)Lubrication instruction:

10

B.CHASSIS

11

Front brake cam

11

Steel ball, steering

11

Front brake fluid

11

3.Checking and Adjustment:

20

From steering

21

Level between

22

“LOWER”

22

○ ○

23

○

23

(3) Clean air cleaner

26

(4)MOTOR lubricant oil

26

(6)Spark plug

28

(7) Cylinder Pressure

28

(8) Ignition Timing

29

(9) Idling Adjustment

30

(10) Front Brake Adjustment

30

(11) Rear Brake Adjustment

31

(12) Tire:

31

(5)Cylinder and piston:

44

A. Troubleshooting

44

B. The operation notice:

44

Opening end of piston ring

47

(6)A.C. Generator, Flyweel

48

B. Install AC generator

49

(8)Crankcase, Crankshaft:

58

A.Troubleshooting

72

(E)Front wheel

75

Horizontal direction:

76

Vertical direction:

76

2.Rear damper is too soft

81

C.Dismantling and assembling

82

The rear wheel

82

F.Rear damper

84

5.Electric equipment:

87

(2)Battery:

89

(3)Recharge system

91

1.Recharge system diagram

91

Regulator

92

(4)Ignition system:

93

Spark Plug

94

(5)Starting system

95

(7)Handle bar switch

97

Motive power PGO Service Manual (72 pages)

Brand: Motive-power | Category: Scooters | Size: 2.25 MB |

English

Table of contents

SERVICE MANUAL

1

Chapter 1 : Service notation

2

Chapter 4 : Electric

2

1.1 The operation notice:

5

1.2 TORQUE VALUE

6

Checking Content

8

3.1 OPERATION

12

1.Symbol description

13

Situation

13

Setting Main menu

13

Dismantle

14

Steering

15

Inspection

15

Maintenance

15

Brake adjustment

19

Brake inspection

20

4. Electric inspection

29

Panel terminal wiring

29

2. Parts location

30

Optional device

32

Engine Dismantle

37

Muffler DISASSEMBLY(1)

40

Muffler DISASSEMBLY(2)

40

Air cleaner removal (1)

41

Air cleaner removal (2)

41

MAGNETO DISASSEMBLY(1)

42

MAGNETO DISASSEMBLY(2)

42

MAGNETO DISASSEMBLY(3)

43

MAGNETO DISASSEMBLY(4)

43

MAGNETO DISASSEMBLY(5)

44

CYLINDER AND HEAD

45

DISASSEMBLY(3)

45

DISASSEMBLY(4)

45

DISASSEMBLY(5)

46

DISASSEMBLY(6)

46

ONE WAY CLUTCH

47

DISASSEMBLY(1)

47

DISASSEMBLY(2)

47

OIL PUMP DISASSEMBLY(1)

48

OIL PUMP DISASSEMBLY(2)

48

OIL PUMP DISASSEMBLY(3)

49

CRANKSHAFT DISASSEMBLY(2)

50

CRANKSHAFT INSTALLATION(1)

50

CRANKSHAFT INSTALLATION(2)

51

CRANKSHAFT INSTALLATION(3)

52

CRANKSHAFT INSTALLATION(4)

52

Engine inspection

53

Line marks in

56

Hole in camshaft

56

1st ring “1R”

61

2nd ring “RN”

61

Allied to 120

61

Driving chain dismantle (1)

65

Driving chain dismantle (2)

66

Driving chain dismantle (3)

66

Driving chain dismantle (4)

67

Driving chain dismantle (5)

67

Driving chain dismantle (6)

68

1. dismantle

69

CARBURETOR PRINCIPLE

70

PilotScrew

71

Motive power PGO User Manual (124 pages)

Brand: Motive-power | Category: Scooters | Size: 9.40 MB |

English

Table of contents

Chap 1 - 1

1

Chap 1 - 2

2

Chap 1 - 3

3

Chap 1 - 4

4

Body Cover

5

Explosive Parts:

5

Operating indicator

6

Chap 2 - 2

7

(1) TORQUE VALUE

8

Chap 3-- 2

9

3. Chassis:

10

Chap 3-- 4

11

Standard torque values:

12

(2)Lubrication instruction:

13

From steering

14

Level between

15

“UPPER” AND

15

Idling:

16

1900±100rpm

16

1700±100rpm

16

Chap 5 - 1

18

brake inspection:

19

FRONT WHEEL

20

EXPLOSIVE PARTS:

20

Rear brake inspection:

21

REAR WHEEL

22

Chap 5 - 7

24

Chap 5 - 8

25

ENGINE DISASSEMBLY(1)

27

ENGINE DISASSEMBLY(2)

28

TRANSMISSION DISASSEMBLY(1)

29

TRANSMISSION DISASSEMBLY(3)

31

MAGNETO DISASSEMBLY(1)

32

MAGNETO DISASSEMBLY(2)

33

MAGNETO DISASSEMBLY(3)

34

MAGNETO DISASSEMBLY(4)

35

MAGNETO DISASSEMBLY(5)

36

MAGNETO DISASSEMBLY(6)

37

CYLINDER HEAD &

38

CYLINDER DISASSEMBLY(1)

38

CYLINDER DISASSEMBLY(2)

39

CYLINDER DISASSEMBLY(3)

40

CYLINDER DISASSEMBLY(4)

41

CYLINDER DISASSEMBLY(5)

42

CYLINDER DISASSEMBLY(6)

43

CYLINDER DISASSEMBLY(7)

44

CRANKSHAFT DISASSEMBLY(1)

45

CRANKSHAFT DISASSEMBLY(2)

46

CRANKSHAFT DISASSEMBLY(3)

47

CRANKSHAFT DISASSEMBLY(4)

48

CRANKSHAFT DISASSEMBLY(5)

49

CRANKSHAFT DISASSEMBLY(6)

50

CRANKSHAFT DISASSEMBLY(7)

51

CRANKSHAFT DISASSEMBLY(8)

52

CRANKSHAFT DISASSEMBLY(9)

53

CRANKSHAFT INSTALLATION(1)

54

CRANKSHAFT INSTALLATION(2)

55

GEAR BOX DISASSEMBLY(1)

56

GEAR BOX DISASSEMBLY(2)

57

GEAR BOX DISASSEMBLY(3)

58

GEAR BOX DISASSEMBLY(4)

59

ENGINE DISMANTLE

60

TRANSMISSION DISASSEMBLY(2)

62

CYLINDER AND HEAD

69

DISASSEMBLY(1)

69

DISASSEMBLY(2)

70

DISASSEMBLY(3)

71

DISASSEMBLY(4)

72

DISASSEMBLY(5)

73

DISASSEMBLY(6)

74

ONE WAY CLUTCH

75

OIL PUMP DISASSEMBLY(1)

77

OIL PUMP DISASSEMBLY(2)

78

OIL PUMP DISASSEMBLY(3)

79

CRANKSHAFT INSTALLATION(3)

84

CRANKSHAFT INSTALLATION(4)

85

To intake

86

To exhaust

86

1st ring “1R”

87

2nd ring “RN”

87

Allied to 120°

88

RH crankcase mark

89

MAGNETO “T”

89

Line marks in

90

Hole in camshaft

90

1. dismantle

102

CARBURETOR

103

Wiring diagram

104

Chap 7.3 - 2

105

Chap 7.3 - 3

106

2.Loosen the bolt of brake

107

3. Replace the brake lever

108

& park stopper

108

4. Lock torque : 1.0 kg-m

108

OP OF REPLACING INTAKE PIPE

109

FOR ATV50

109

• Step 1:

113

• Dismantle the chain

113

• Dismantle the foot

114

• Loosen bolt (M8) of

114

• Step 3 :

115

• Loosen 3 bolts (M10)

115

• Step 4 :

116

• Dismantle cable of

116

• Step 5 :

117

• Remove rubber cap &

117

Loosen bolt (M10)

117

•Step 6 :

118

• Replace the gearbox

118

• Step 8 :

120

• Fix the cable

120

• Step 9 :

121

• Lock the nut

121

• Lock the RH stepplate

122

• Lock torque: 4.5~5 kg-m

122

• Step 11 :

123

• Lock bolt of brake

123

• Lock torque: 3 kg-m

123

• Step 12 :

124

• Assemble the driving

124

Motive Power devices

Scooters